This is a sponsored post by STaR Technologies

The testing requirements for small pitch Mini- and Micro- LEDs are increasing in response to the growth of new LED displays. STAr Technologies’ Unicorn-LAIT series test systems, the advanced high throughput testers, integrate probe station, parallel test instruments, and probe card to meet the mass production needs for Micro-LED and Mini-LED testing.

STAr Unicorn-LAIT Mini- and Micro-LED Test System

STAr Unicorn-LAIT series is equipped with EMI shielded chamber for high-speed LED testing in an ultra-low noise environment. Magic-A200e probe station allows alignment of up to 6-inch wafers and automatic test probing with Multi-DUT LED probe cards. The closed-loop XYZ stages and coaxial microscopes provide the best accuracy in multi-LED stepping and high-resolution scanning and probing. In addition, the porous ceramic chuck (with auxiliary chucks) enables cleaning and contact-check to enhance LED test performance and dependable results.

The founder and General Manager of Bolite Optoelectronics, Dr. Bowen Cheng, was invited to present at the recent Touch Taiwan 2021 Conference in April. The title of his talk was “Laser Processing Applications for the Manufacturing of Mini and MicroLED Displays.” Since it was presented in Mandarin only, microled-info.com caught up with Dr. Cheng to learn more about this trending subject and the company he started.

Q: Dr. Cheng, can you please tell us a little about your background, prior to starting Bolite?

I was a research engineer at Xerox PARC and helped develop surface micromachined microspring interconnects in a project funded by the U.S. Army Research in collaboration with Oracle. I was also a vital member of the team that successfully demonstrated the world's shortest wavelength diode laser at the time, a 250 nm UV laser for military applications. With these experiences in both semiconductor laser processing and MEMS processing, I decided to start Bolite and build a team to develop state-of-the-art laser solutions for microprocessing applications.

Q: I must admit I’ve not heard of Bolite before. What differentiates you from other laser microprocessing companies?

3D-Micromac announced a new microLED mass transfer tool, called microCETI. The company says its new technology can be used to transfer over 130 million microLEDs per hour.

MicroCETI is based on a laser-induced forward transfer (LIFT) process that can support almost any microLED material and shape. The tool also includes optional modules - a laser lift-off (LLO) module, and a single LED die repair module.

USA-based eLux was established in 2016 as a spin-off from Sharp Labs of America, to commercialize a unique MicroLED production technology. A year ago we discussed the company's technology and business with its CEO, Jong-Jan Lee.

Today eLux announced that it has installed an automated fluidic assembly tool at its prototype fab in Taiwan. The new tool features fully automatic cassette-to-cassette fluidic assembly of ten display panels, each up to 15-inch in size. The tool has provisions for capture and recycle of microLEDs and assembly fluids to minimize operating costs, and its capacity can be expanded by adding two additional modules.

Aixtron announced that a US Tier-1 LED producer has selected Aixtron's AIX G5+ C equipment. Aixtron did not provide any more details on this specific deal, but it does say that its new customer is "one of the world's technology leaders in the field of advanced LED technology".

Aixtron says that this AIX G5+ C system uses wafer-level control (based on Auto-Feed Forward) of the film surface temperature during the epitaxial process in combination with Ultraviolet (UV) pyrometry. This warrants, according to Aixtron, a very accurate control of the Indium incorporation into the Multi-Quantum wells (MQW), which will ultimately define the wavelength consistency among all produced wafers.

Global digital signage solution provider STRATACACHE is constructing the first US-based complete display production facility in Eugene, Oregon. The future MicroLED E4 fab is planned to commence production in 2022, and the fab will be a complete microLED production line, from epiwafer (on 300 mm silicon wafers), through transfer process and to final module assembly.

This project is extremely interesting, and we set out to discuss it with STRATACACHE's founder and CEO, Chris Riegel. At STRATACACHE, Chris leads strategic direction, technology development and engineering operations, and the MicroLED fab project seems to be personally spearheaded by him.

MicroLED display technology developer X Display Company (XDC) announced that it installed the world's first 300 mm elastomer stamp based mass MicroLED transfer equipment late in 2020. This tool was installed in the US and the company hopes to start shipping several similar tools for its customers later in 2021.

XDC spun out of X-celeprint in 2019 and retained the equipment organization from that transaction. XDC has over 15 years of experience with mass transfer micro printing technologies, and is offering a range of tools for microLED transfer, suitable for R&D work and industrial-scale production.

Laser equipment maker Coherent says that it saw a "significant increase" in the level of investment and bookings related to MicroLED displays. These tools are going to be used for process development, as a precursor to mass production.

Coherent reveals that its MicroLED customer base includes almost all current OLED and LCD manufacturers and many well-known MicroLED specific startups and display industry integrators. Coherent is offering multiple UV solutions for four separate MicroLED processes - CLA for high performance low power consumption back planes, laser lift-off for customers using sapphire carrier, laser transfer and laser repair.

Veeco announced that France-based 3D GaN LED developer Aledia has selected the company's Propel 300mm HVM MOCVD system for its microLED production plant. Veeco says that the Propel system, featuring a SEMI-compliant Equipment Front End Module (EFEM) with cassette-to-cassette automation, was chosen due to its highest productivity with the lowest defectivity compared to alternatives.

Last month Aledia announced that it plans to establish a 140 million euros LED production fab in Champagnier, near Grenoble in France. The company already raised 80 million Euros and its great to see the company already ordering production equipment.

High-precision 3D sensing developer CyberOptics Corporation announced its financial results for Q2 2020, with $16 million in sales and a net profit of $1.6 million. The company says it is enjoying a "first-mover status" in the microLED inspection and metrology market.

CyberOptics says that at the end of the quarter it received a $2.5 million order for SQ3000 Multi-Function systems for micro LED applications, and additional micro LED-related orders are anticipated during the second half of 2020.