lasers

US-based Terecircuits develops technologies and manufacturing processes for microassembly based on a new class of photo-chemical polymers. The company focuses on the development of a microLED photo-chemical mass transfer process. The company's CEO, Wayne Rickard, will give a talk at the upcoming MicroLED-Connect startup showcase event later this week, and he was kind enough to send us a short update on the company's technology and status, and his views on the microLED industry and market.

Hello Wayne, thank you for your time. Can you tell us a bit about Terecircuits, your technology and current status?

Terecircuits is a Materials Company with leading-edge know-how in synthesis, characterization, and delivery of proprietary encapsulants, polymers, and thin film coatings for the semiconductor and display industries. 

In general, our materials address the unique advanced packaging challenges of precision assembly: die-on-die, heterogeneous integration, 3D stacking, chiplets, SiC die attach, and – as it relates to displays - MicroLED mass transfer.

MicroLED-Connect is an upcoming hybrid event series, a year-long program of virtual and onsite events, all focused on the microLED industry. The first MicroLED Connect virtual event is coming up later this month, a 2-day virtual event that will be focused on microLED (and also miniLED) technologies. The event will include over 25 lectures from leading companies, researchers and market analysts. The series is organized by the MicroLED Industry Association together with TechBlick.

In this post we share three online presentations, taken from last year's online microLED event (November 2022). The first video, above, is from the SSLEEC group (led by Prof. Denbaars and Prof. Nakamura) at the University of California, Santa Barbara, that discusses the latest microLED research performed at this world-renowned group. 

Researchers from the  Universidad Politécnica de Madrid and MIT, published a review article on Micro-Scale Concentrating Photovoltaics, or micro-CPV, a new technology that uses miniaturized solar panels and optics that concentrate the sun's energy into these micro panels. The benefits of micro-CPV compared to normal solar panels include potentially lower cost (much less solar absorption area), better thermal management, shorter optical path and lower resistive losses.

There are many challenges yet before micro-CPVs can be produced in large volume and at competitive prices. Interestingly, microLED production processes can be applied to the production of micro-CPVs, as these solutions can be seen like inverted technologies - tiny devices that either absorb or emit light.

Toray Industries announced that it has developed a new conductive bonding material that works at lower temperatures (110 degrees Celsius) and pressures (5 megapascals) compared to existing materials, and is suitable for microLED processes. 

Toray's new material is based on the company's RAYBRID photodefinable conductive material (produced from metals, glass, ceramics and other materials), combined with nanocarbon and adhesives. The company plans to start producing the new material by early 2025.

We're happy to interview 3D Micromac, as part of our series of interviews with MicroLED Industry Association members. Germany-based 3D-Micromac is the industry leader in laser micromachining and roll-to-roll laser systems. The company offers laser equipment for µLED forward transfer, lift-off and repair process steps - ready for high volume production.

Hello, can you introduce your company and technology?

Frank Richter (Head of Sales at 3D Micromac): 3D-Micromac has established itself as a leader in laser micromachining and a pioneer of new production technologies for various industries for the last 20 years. This especially applies to the excimer and ultra-short pulse laser technology.

We have extensive experience applying innovative laser technology to new and emerging applications to support their volume-production requirements. For MicroLED production, ultra-high precision in combination with the highest reliability and stability is needed. These are core competencies of 3D-Micromac.

Our product portfolio includes several laser-based system solutions for various manufacturing steps in the MicroLED production process. All systems offer integrated process control and monitoring to assure stable and reliable operation, thus enabling high throughput and low yield losses. 

Coherent manufactures several key AR display components and is actively working to improve the technology.

This is a sponsored message by Coherent

Virtual reality (VR) and augmented reality (AR) have received a lot of media buzz over the past few years. They promise benefits for applications are as diverse as gaming, healthcare, training, engineering, architecture, interior design, travel, defense, and even product marketing. But today, VR/AR still hasn’t had a significant impact on most people’s lives.

Two main reasons for this are VR/AR headset quality and cost. Specifically, quality includes factors like image brightness, resolution, field-of-view, and electronic characteristics like speed and power consumption. Plus, practical considerations, including headset size, weight, and battery lifetime are also important. And cost means bringing down headset prices low enough to make them accessible to most consumers.

We're happy to interview Coherent, as part of our series of interviews with MicroLED Industry Association members. Coherent is one of the world's leading laser innovators and manufacturers, providing systems and components for the production of OLED and microLED displays.

Q: Can you introduce your company and technology?

Oliver Haupt, Director, Marketing, Display Vertical, Coherent Corp: For over 50 years, we have been providing high-performing, reliable photonics-based solutions that have become the enabling tool in many applications. Today, Coherent Corp. is one of the world’s leading photonics innovators and manufacturers.

Displays are getting larger and more interactive in our homes and cars. State-of-the-art displays are slim, bendable, and high-resolution, with a wide color gamut. Future displays will range in size from tiny ones for AR/VR applications, to more than 100-inch in diagonal for very large wall TVs.

Germany-based 3D-Micromac is the industry leader in laser micromachining and roll-to-roll laser systems. The company develops and manufactures processes and laser systems delivering powerful, user-friendly and leading-edge processes with superior production efficiency. 3D-Micromac offers industrial laser solutions for the mass production of microLED displays.

We had the pleasure of talking to Frank Richter, Head of Sales and Product Management at 3D-Micromac. Frank explained 3D-Micromac's solutions and technologies for microLED production, and the company's views on the future of microLEDs.

Q: Can you detail 3D-Micromac's solutions for the MicroLED market?

Frank Richter, Head of Sales and Product Management: 3D-Micromac’s product portfolio includes several laser-based system solutions for various manufacturing steps in the MicroLED production process. All systems offer an integrated process control and monitoring to assure stable and reliable operation thus enabling high throughput and low yield losses.

3D-Micromac announced that a leading optical solutions provider has purchased several microMIRA laser lift-off (LLO) systems to use in the production of microLED devices. The systems will be installed in pilot lines and production lines at its state-of-the-art LED chip factory in Asia

3D-Micromac says that the microMIRA laser system provides highly uniform, force-free lift-off of different layers on large-area substrates at high processing speeds without the need for costly and polluting wet chemical processes. The unique line beam system is built on a highly customizable platform that can incorporate different laser sources, wavelengths and beam paths to meet each customer's unique requirements. The system is capable of processing different substrate materials and sizes, and can achieve processing speeds (including handling) of up to 60 eight-inch wafers per hour.

In the next two weeks, Toray Research Center (TRC) is hosting online webinars focused on display technologies. TRC, who supplies technical analysis and support for R&D and manufacturing, invites you to attend the online lectures at no cost, to learn more about microLED, OLED and QD technologies.

The webinars include recorded presentations, which will be available online up until to November 22. You can register for the webinars here.